Preview of a planned domain · Quality (QMS) is on the roadmap — designed on the shared substrate, not yet built. All figures synthetic and aggregated (Meridian Industrials).
AssetShopQuality (QMS) SuiteMeridian Industrials · FY26Roadmap · Planned
Reading synthetic sources read-only - never writes back

Executive overview

The SCO read-only thesis, pointed at quality: yield, defects, cost of quality, nonconformances, and supplier and customer quality - observed across your QMS and MES to show where quality leaks money, not to control production.

What this is, and what it is not. A preview of a planned domain, not a live product. In production it would sit read-only on top of your QMS, MES, and supplier-quality systems - reading quality records and surfacing yield, cost of quality, and nonconformance trends. It does not control production, release or hold product, or close CAPAs; it gives quality leaders a portfolio view. All figures here are synthetic.

94.2%
First-pass yield
+1.1 pts YoY
1,800
Defect rate (PPM)
-220 YoY
$8.4M
Cost of quality
1.9% of revenue
42
Open NCRs
5
Overdue CAPAs
92
Supplier quality score
1.2%
Customer returns (RMA)
14
Open audit findings

First-pass yield & plan synthetic

Trailing 8 quarters with a 4-quarter plan and band.
First-pass yieldPlanBand

Cost of quality breakdown synthetic

Signals worth attention

External failure is $2.6M of COPQ - returns and warranty; the most expensive category and the one customers feel.
5 CAPAs overdue, 2 repeat NCRs - the corrective-action loop is not closing fast enough on the smart-sensor line.
Yield up 1.1 pts and PPM down 220 - quality is improving while volume grows.

Synthetic preview. In production, derived read-only from QMS, MES, and supplier-quality systems with SHA-256-anchored lineage, as in SCO.

Defects & yield

First-pass yield and defect rate - where in the process quality is lost.

94.2%
First-pass yield
1,800
Defect rate (PPM)
3.1%
Scrap rate
4.8%
Rework rate

Defect rate trend (PPM) synthetic

Yield by line

Actuator line96.8%
Housing line95.2%
Sensor line90.1%
Assembly93.4%
The sensor line lags at 90.1% - the same line with the highest defect escape in R&D; quality and engineering point to one root cause.

Synthetic, aggregated. Reads yield and defect data read-only from MES/QMS; PPM = defective parts per million.

Cost of quality

What poor quality costs, split into prevention, appraisal, and failure - and where it is going up.

$8.4M
Total COPQ
1.9%
% of revenue
$2.6M
External failure
-$0.6M
vs prior year

COPQ bridge ($M) synthetic

Categories building to total COPQ.

COPQ by category read-only

CategoryCostTrend
External failure (returns, warranty)$2.6MDown
Internal failure (scrap, rework)$3.1MDown
Appraisal (inspection, test)$1.8MFlat
Prevention (training, planning)$0.9MUp
Prevention spend is up and failure costs are down - the classic, healthy COPQ shift; more prevention is paying for itself.

Synthetic, aggregated. Reads quality-cost data read-only; COPQ = prevention + appraisal + internal + external failure.

Nonconformances

Nonconformance reports by source and type, and how fast they are dispositioned.

42
Open NCRs
8
Aging > 30 days
186
Raised (TTM)
4 days
Avg disposition

NCRs by source

In-process16
Incoming (supplier)12
Final inspection8
Customer / field6

Top nonconformance types read-only

TypeCountLine
Dimensional out-of-tolerance14Sensor
Surface / finish defect9Housing
Supplier material defect12Incoming
Assembly error7Assembly

Synthetic, aggregated. Reads NCR records read-only; AssetShop surfaces and trends, it does not disposition product.

CAPA

Corrective and preventive actions - status, overdue items, and whether they actually work.

18
Open CAPAs
5
Overdue
3
Repeat issues
82%
Effectiveness rate

CAPA status

On track10
Verification3
Overdue5
3 issues recurred after a closed CAPA - corrective actions that did not hold; the highest-value place to dig into root cause.

Synthetic, aggregated. Reads CAPA status read-only; effectiveness = issues that did not recur after closure.

Supplier quality

How well suppliers deliver to spec, and which ones drive incoming defects.

92
Avg supplier score
7
Below threshold
2,400
Incoming PPM
98.2%
On-time + in-full

Lowest-scoring suppliers read-only

SupplierScoreDefect PPMIssue
Casting supplier B745,800Dimensional
Electronics supplier D794,200Solder defects
Coatings supplier823,100Finish
Fastener supplier852,400Plating
Two suppliers drive most incoming defects - the same casting supplier flagged as a single-source risk in SCO and Risk; quality and supply concentration converge.

Synthetic, aggregated. Reads supplier-quality and incoming-inspection data read-only.

Customer quality

Quality as the customer experiences it - complaints, returns, and warranty.

1.2%
Return rate (RMA)
68
Complaints (TTM)
$1.4M
Warranty cost
-22%
Complaints YoY

Returns trend (% of shipments) synthetic

Complaints by cause read-only

CauseShareProduct
Performance / function34%Sensor
Premature failure26%Actuator
Cosmetic18%Housing
Documentation / packaging12%All
Other10%All
Complaints are down 22% YoY; the sensor line dominates the remainder - the consistent thread across quality, R&D, and returns.

Synthetic, aggregated. Reads complaint, RMA, and warranty data read-only.

Audits & findings

Internal and external quality audits and the findings still open.

24
Audits (TTM)
14
Open findings
2
Major findings
88%
Closed on time

Findings by area

Process control5
Documentation4
Calibration3
Supplier control2
Most findings are process-control and documentation - addressable through the CAPA loop already in place.

Synthetic, aggregated. Reads audit and finding records read-only; AssetShop tracks closure, it does not conduct the audit.

Standards & compliance

Status against the quality standards that matter, and certification expirations.

96%
Standard conformance
2
Certs expiring 90d
3
Standards held
on track
Surveillance audit

Standards & certifications read-only

StandardStatusNext audit
ISO 9001CertifiedQ3 (surveillance)
IATF 16949 (auto)CertifiedQ4
ISO 14001 (env)ExpiringRenewal due
ISO 14001 renewal is due - the same lapse the Security and Risk views flag on the environmental certificate; one renewal closes it everywhere.

Synthetic, aggregated. Reads certification status read-only; this is conformance tracking, not certification.

Connectors & data

Where Quality would read from, and the posture it would read with.

Read-only. These connectors are scaffolded, not built - each reports 0/12 conformance until a tenant integration is done. In production they read quality records read-only, with SHA-256-anchored lineage. AssetShop does not control production, release or hold product, or close CAPAs; QMS and MES stay authoritative.

Quality connectors

SystemCategoryModeStatus
MasterControl / ETQQMSRead-onlyScaffolded 0/12
MES quality moduleShop floorRead-onlyScaffolded 0/12
Supplier quality (SCAR)SupplierRead-onlyScaffolded 0/12
Complaint / RMA systemCustomerRead-onlyScaffolded 0/12

Planned domain. Connectors are scaffolds; functional conformance (12/12) is verified per tenant at integration, never assumed.

Signals & opportunities

Quality signals across nonconformance, CAPA, and supplier quality - read-only from QM, MES, and LIMS. Surfaces patterns; disposition stays in your QMS. Figures synthetic (Meridian Industrials).

9
Open signals
$2.8M
Exposure
1
High severity
$1.5M
Addressable

Detected signals synthetic

Each signal is an observation with a source lineage; confidence reflects how directly the data supports it.
SignalAreaSeverityMagnitudeConf.Source
NCR spike - CastingsQualityhigh+40% QoQhighQM
CAPA agingGovernancemedium6 past duehighQM
Defect-type concentrationQualitymedium3 types 70%medMES
Supplier quality - vendor S3Suppliermedium8% rejecthighQM + AP
First-pass-yield drop - Line 2Processmedium-3.2 ptsmedMES
Inspection backlogOperationsmedium12 lotsmedLIMS
Recurring defect - dimensionalQualitylow4 recurrencesmedMES

Opportunities the signals point to

What the observation suggests. AssetShop quantifies; your team decides and acts in the source systems.
$1.5M
Scrap/rework reduction by addressing concentrated defect types.
$0.8M
Supplier-quality recovery on the highest-reject vendor.
6 CAPA
Close past-due CAPAs before audit exposure compounds.

How to read this

High signals are concentrated, well-evidenced, and material - act on these first.
Confidence separates observed facts from modeled estimates.
Every figure traces to a read-only source. Nothing here is written back to any system.

Synthetic. Signals computed from read-only QM / MES / LIMS data; magnitudes labeled modeled are estimates, not posted figures. Operational signal, not advice; AssetShop never writes back to source systems.

NCR detail

Nonconformances with disposition and CAPA linkage - the data behind quality signals.

$2.8M
Quality cost
+40%
NCR vs prior
6
CAPA overdue
9
Shown

Detail records synthetic

Recurring dimensional defects on castings cluster under CAPA-1. Use Export above to download exactly these rows as CSV.
NCRProductDefectSeverityStatusCAPA
NCR-1SKU-A CastingdimensionalmajoropenCAPA-1
NCR-2SKU-B Surfacesurfaceminorclosed-
NCR-3SKU-C AssemblyassemblycriticalcontainedCAPA-2
NCR-4SKU-A CastingdimensionalmajoropenCAPA-1
NCR-5SKU-D WeldweldmajoropenCAPA-3
NCR-6SKU-B Surfacesurfaceminorclosed-
NCR-7SKU-A CastingdimensionalmajorcontainedCAPA-1
NCR-8SKU-E Platingsurfaceminoropen-
NCR-9SKU-C AssemblyassemblycriticalopenCAPA-2

Synthetic (QM + MES). Read-only detail; AssetShop never writes back to source systems. Figures illustrate Meridian Industrials.

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